In modern industrial production, the performance of coating and curing equipment plays a key role in product quality and production efficiency. With its unique design and excellent performance, ZLQ-1806 is gradually becoming a powerful assistant in many industries.
1. What is the ZLQ-1806 integrated UV mesh belt machine
ZLQ-1806 is a professional equipment that integrates advanced UV curing technology and innovative conveying system. It is capable of processing both sheet and coil materials to meet the needs of coating and curing materials of different shapes. The equipment is mainly composed of a mesh belt conveyor system, a UV curing device, an electrical control system and a supporting mechanical structure. The mesh belt is made of special material, which has the characteristics of high temperature resistance, corrosion resistance and high strength to ensure stability and reliability in the continuous operation process. The UV curing unit is equipped with a high-performance UV lamp that provides uniform and powerful UV radiation for fast curing. Its compact and reasonable body design not only saves space, but also facilitates operation and maintenance.
2. The working principle
Conveying principle
The material (plate or coil) is placed on the mesh belt, and the motor drives the mesh belt to run, thereby driving the material to move in the equipment. Thanks to the precise drive system, the speed of the mesh belt can be adjusted according to the process requirements, ensuring that the material can be conveyed at the right speed at different stages of processing.
UV curing principle
When the material enters the UV curing area with the mesh belt, the UV lamp emits ultraviolet rays. The UV coating coated on the surface of the material contains a photoinitiator, which quickly decomposes to produce free radicals under the irradiation of ultraviolet rays, which triggers the polymerization reaction of the resin and monomer in the coating, so that the coating cures into a film in a short time. This fast curing process not only increases production efficiency, but also guarantees the quality and performance of the coating.
3. How to use
Preliminary preparation
Check whether all parts of the equipment are normal, such as whether the mesh belt is properly tightened, and whether the UV lamp is installed firmly and without damage. Turn on the power supply, start the equipment for preheating, and set the parameters such as the speed of the mesh belt and the power of the UV lamp according to the characteristics of the material and coating.
Material loading
Place the plate or coil to be processed smoothly at the starting position of the mesh belt to ensure that the material is placed neatly and avoid deviation affecting subsequent processing. For the coil, it is necessary to pay attention to the installation of the coil and the control of the unwinding tension to ensure that the coil is unfolded at a uniform speed.
Operation
Press the start button, and the material will enter the coating area with the mesh belt (if the equipment has integrated coating function) for coating, and then enter the UV curing area. During the operation, pay close attention to the operation status of the equipment, such as whether the mesh belt runs smoothly, whether the UV lamp works normally, and stop the machine in time if there is any abnormality.
Material unloading
The cured material is output from the outlet of the equipment, and it is removed in time for subsequent processing or packaging.
4. How to maintain and repair
(1) Maintenance
Mesh belt maintenance
Regularly clean up the debris and residual paint on the mesh belt to prevent its accumulation from affecting the operation of the mesh belt and material transportation. Regularly check the tension of the mesh belt, adjust it if necessary, and add lubricating oil to the transmission parts of the mesh belt to reduce wear.
UV lamp maintenance
Clean the surface of UV lamps regularly to prevent dust and oil from affecting UV emissions. According to the service life of the lamp, replace the aging lamp in time to ensure the curing effect. At the same time, check whether the reflector of the lamp is clean, and clean up the dirt in time to improve the utilization rate of ultraviolet rays.
Electrical system maintenance
Regularly check whether the electrical circuits are loose and aging, and replace damaged wires and electrical components in time. Keep the electrical control cabinet clean to prevent dust and moisture from entering, affecting the normal operation of the equipment.
(2) Repair
Common troubleshooting
If the mesh belt deviates, check the tension of the mesh belt, whether the transmission roller is parallel and whether the material is evenly placed. When the UV curing effect is not good, check whether the UV lamp is aging, whether the power is normal, and whether the paint is expired or improperly proportioned.
Professional maintenance
For complex electrical and mechanical faults, such as motor burnout, control system failure, etc., professional maintenance personnel should be repaired. Maintenance personnel need to have relevant professional knowledge and skills, and use professional tools to inspect and repair to ensure that the equipment is back to normal operation.
5. Advantages
Versatility
It can process both sheet and coil materials at the same time, and adapt to the processing needs of different shapes of materials, which greatly expands the application range of the equipment.
Efficient curing
UV curing speed is fast, which can greatly shorten the production cycle and improve production efficiency compared with traditional curing methods.
Energy saving and consumption reduction
UV curing has low energy consumption, and the equipment reduces energy waste through reasonable design and control during operation.
High-quality coating
UV curing can make the coating cure evenly, and the resulting coating has good wear resistance, corrosion resistance and gloss, improving product quality.
6. The benefits of customer choice
Improve production efficiency
Fast curing speed and continuous production mode help enterprises increase output and meet market demand.
Cost reduction
Energy saving, consumption reduction and manual intervention reduce the production cost of the enterprise. At the same time, the high-quality coating reduces the rejection rate and further saves costs.
Product quality improvement
The high-quality coating effect makes the product more competitive and helps the enterprise to enhance its brand image.
7. Industry application
Furniture manufacturing
It used for surface coating and curing of panels, such as cabinet door panels, tabletops, etc., to improve the aesthetics and durability of furniture.
Coil processing
It is widely used in the surface treatment of metal coils and plastic coils, such as color steel plates, PVC coils, etc.
Electronic appliance
Coating and curing electronic component shells, circuit boards, etc., to protect components and improve appearance quality.
Decoration materials
It used for the surface treatment of decorative plates, wallpapers and other products to increase the decorative effect and service life of products.
8. Future development prospects
With the advancement of Industry 4.0 and intelligent manufacturing, the ZLQ-1806 integrated UV mesh belt machine will develop in the direction of intelligence and automation. By combining with the Internet of Things technology, remote monitoring, fault warning and intelligent control of equipment can be realized, and production efficiency and equipment reliability can be further improved. At the same time, with the increasingly stringent environmental protection requirements, the research and development of more environmentally friendly UV coatings and curing technologies will make the equipment more competitive in the future market, and the application field will continue to expand.
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