In industrial production, printing and curing equipment plays a key role in the processing quality and production efficiency of products. With its unique design and excellent performance, ZLQ-1808G is gradually becoming the ideal choice for many enterprises.
1. What is the plate-roll integrated UV mesh belt machine ZLQ-1808G
Plate-coil integrated UV mesh belt machine ZLQ-1808G is an advanced equipment integrating the printing and curing functions of flat plate and coil. It is mainly composed of mesh belt conveyor system, UV curing system, printing device, electrical control system and other parts. The overall structure of the equipment is compact, the design is reasonable, and it has a wide mesh belt conveyor platform, which can not only adapt to the processing of large-format flat materials, but also carry out continuous operation on coils. Through precise mechanical transmission and electrical control, an efficient and stable production process is realized to meet the printing and curing needs of different customers for diverse materials.
2. The working principle
(1) Conveying principle
The mesh belt is driven by a motor and runs smoothly at a set speed. The flat material can be placed directly on the mesh belt, which is driven forward by the mesh belt; The coil is unfolded by the unwinding device, adjusted by the guide roller, and then spread on the mesh belt for conveying. During the conveying process, the tension of the mesh belt can be precisely adjusted by the tension control system to ensure the stability of material conveying.
(2) The principle of UV curing
When the printed material enters the UV curing area with the mesh tape, the UV lamp emits high-intensity ultraviolet light. The photoinitiator in the printing ink or coating is rapidly decomposed under the irradiation of ultraviolet rays to produce free radicals, which initiates a polymerization reaction, so that the ink or coating is cured and dried in a very short time, so as to realize the rapid processing of the material.
3. How to use
(1) Preliminary preparations
Equipment installation and commissioning
Place the equipment on a stable workbench, connect the power supply, air source (if necessary), etc. Set electrical parameters and debug mechanical components according to the equipment manual to ensure the normal operation of the equipment.
Material preparation
According to the production needs, select the appropriate flat or coil material, and check whether the flatness, thickness and other parameters of the material meet the requirements. Prepare the appropriate printing inks and UV curing lamps.
(2) Operational steps
Feeding
For flat materials, place them directly at the starting position of the mesh belt; The coil is installed on the unwinding device, and the position and tension of the coil are adjusted.
Printing
Adjust the parameters of the printing device, such as printing pressure, ink flow, etc., according to the material and printing requirements. The printing device is started and the material is printed.
Curing
After printing, the material enters the UV curing area with the mesh belt. Depending on the characteristics of the ink or coating, set the power and irradiation time of the UV lamp to ensure that the material is fully cured.
Blanking
The cured material is output from the end of the mesh belt for subsequent processing or packaging.
4. How to maintain and repair
(1) Maintenance
Mesh belt maintenance
Regularly clean up the debris and ink residue on the mesh belt to prevent the mesh belt from clogging and wearing. Check the tension of the mesh belt, and adjust it in time if there is any relaxation. Every once in a while, lubricate the mesh belt to prolong its service life.
UV lamp maintenance
Regularly clean the dust and oil on the surface of the UV lamp to ensure the normal emission of ultraviolet rays. Record the use time of the UV lamp and replace it in time after reaching the service life to ensure the curing effect.
Maintenance of mechanical parts
Add lubricating oil to the transmission parts and guide rollers of the equipment regularly, check the wear and tear of the parts, and replace the parts with serious wear in time.
(2) Repair
Common troubleshooting
If there is a mesh belt deviation, check the position of the guide roller and the tension of the mesh belt; If the curing effect is not good, check the power of the UV lamp, the irradiation time and the performance of the ink; If the printing quality is in question, check the parameter settings of the printing device and the status of the printhead.
Professional maintenance
For electrical faults and complex mechanical faults, such as control system failure, motor damage, etc., professional maintenance personnel should be contacted for repair. Maintenance personnel use professional testing equipment to accurately diagnose and repair faults.
5. Advantages
Versatility
It can not only process flat materials, but also process coils, which greatly expands the application range of the equipment and meets the diverse needs of different customers.
Efficient production
Continuous mesh belt conveying and fast UV curing achieve high-speed production, improve production efficiency and reduce production costs.
Good curing effect
High-intensity UV lamp and reasonable curing design ensure that the ink or coating is cured evenly and thoroughly, which improves the quality and stability of the product.
Easy to operate
The operation interface of the equipment is simple and intuitive, which is easy for operators to get started, reducing labor costs and operation difficulties.
6. The benefits of customer choice
Cost saving
One equipment has multiple functions, which reduces the cost of enterprises to purchase multiple equipment, while improving production efficiency and reducing the production cost per unit of product.
Product quality improvement
Good curing effect and stable equipment performance help to improve the printing quality and appearance of the product, and enhance the market competitiveness of the product.
Production flexibility
It can adapt to the needs of different types of materials and production processes, enabling enterprises to quickly respond to market changes and adjust production strategies.
7. Industry application
Advertising industry
It used to produce all kinds of billboards, light box films, etc., to achieve efficient printing and curing, to meet the timeliness needs of advertising production.
Packaging industry
Printing and curing of packaging boxes, labels and other coils to improve the aesthetics and quality of packaging products.
Electronics industry
Printing and curing on flat materials such as circuit boards and electronic components to meet the high-precision requirements of electronic manufacturing.
Decorative building materials industry
Printing and curing decorative plates, wallpapers, etc., enriching the colors and patterns of products, and enhancing the added value of products.
8. Future development prospects
With the development of industrial automation and intelligence, the ZLQ-1808G integrated UV mesh belt machine will develop in the direction of intelligence, high speed, energy saving and environmental protection. In the future, the equipment may be equipped with intelligent control systems to realize functions such as automated production, remote monitoring and fault diagnosis. At the same time, with the improvement of environmental protection requirements, the research and development of more environmentally friendly UV inks and curing technologies will become a trend to meet the needs of sustainable development. On the basis of continuously expanding the application of existing industries, new application opportunities may also be found in emerging fields, such as new energy, biomedical and other industries, bringing more innovation and development to industrial production.、
9. Recommend products of the same type