In the field of printing, the ZLQ-1808 integrated UV mesh belt machine has solved complex printing problems for many enterprises with its innovative design and excellent performance, and has become a high-profile equipment in the industry.
1. What is the ZLQ-1808 integrated UV mesh belt machine
ZLQ-1808 is an advanced UV curing equipment that integrates the functions of flatbed printing and roll-to-roll printing. It is mainly composed of a high-precision mesh belt transmission system, a stable UV curing device, an intelligent electrical control system and a mechanical structure suitable for different printing needs. The equipment can be compatible with a variety of printing processes, such as screen printing, pad printing, inkjet printing, etc., and can achieve high-quality UV curing operations on sheets and coils to meet the diverse production needs of different customers. Its body design is compact and reasonable, occupies a small area, but has a strong production capacity, is a modern printing enterprise to improve production efficiency and product quality of the right man.
2. The working principle
(1) Transmission principle
The machine smoothly transports the sheet or roll to the printing area and the UV curing area through a sophisticated mesh belt conveyor system. For the plate, the mesh belt can be accurately positioned to ensure that the printing position is accurate; For the coil, the unwinding and winding device works together with the mesh belt to achieve continuous and uninterrupted printing transmission, ensure the stability of the tension of the coil in the printing process, and avoid wrinkles, deviations and other problems.
(2) The principle of UV curing
When the printed material is transmitted through the mesh belt to the UV-cured area, the high-intensity UV lamp emits ultraviolet light that hits the UV ink or coating on the surface of the printed material. The photoinitiator in UV ink or coating produces free radicals under the excitation of ultraviolet rays, triggers a polymerization reaction, makes the ink or coating cure rapidly, and forms a hard, wear-resistant curing film with good adhesion in a very short time, completing the drying and curing process of printed matter.
3. How to use
(1) Preliminary preparations
Before using the ZLQ-1808, it is necessary to ensure that the equipment is installed smoothly and the components are firmly connected. Turn on the power supply, check whether the electrical control system is normal, and set the power of the UV lamp, irradiation time and other parameters. According to the type and thickness of the printed material, adjust the transmission speed and tension of the mesh belt. At the same time, prepare the appropriate printing equipment and UV inks or coating materials.
(2) Plate printing
Place the plate to be printed at the designated position of the mesh belt, and ensure the accurate position of the plate through the positioning device. Start the printing equipment and carry out pattern printing. After the printing is completed, the plate enters the UV curing area with the mesh belt to complete the curing process. During the printing process, the printing parameters and UV curing parameters can be adjusted according to the actual situation to ensure the printing quality.
(3) Coil printing
Install the unwinding and winding device of the coil, install the coil on the unwinding frame, and adjust the tension of the coil. Start the equipment so that the coil passes through the printing area and the UV curing area at a constant speed driven by the mesh belt. During the printing process, the printing quality and tension changes of the coil are monitored in real time, and adjustments are made in time. After printing, remove the reeled roll.
4. How to maintain and repair
(1) Maintenance
Mesh belt maintenance
Clean the mesh belt regularly to remove impurities such as ink and dust on the surface to prevent it from affecting the transmission effect. Check the tension of the mesh belt, and adjust it in time if there is any relaxation. Lubricate the transmission parts of the mesh belt regularly to reduce wear.
UV lamp maintenance
Regularly check the working status of UV lamp, and replace it in time if it is found that the lamp is aging and the luminous intensity is weakened. Clean the reflector of the UV lamp to keep it reflective. After a certain period of use, the power of UV lamps will decrease, and the power parameters need to be adjusted according to the actual situation.
Electrical system inspection
Regularly check whether the electrical wiring is loose, aging and other problems to ensure that the electrical connection is safe and reliable. Clean the dust in the electrical control cabinet to prevent electrical failures due to dust accumulation.
(2) Repair
Common troubleshooting
If there is abnormal transmission of the mesh belt, such as jamming, deviation, etc., check whether the transmission parts are blocked by foreign bodies, whether the motor is working normally, whether the tensioning device fails, etc. If the UV curing effect is not good, check whether the UV lamp emits light normally, whether the power is sufficient, whether the curing time is appropriate, etc.
Professional maintenance
For complex electrical and mechanical failures, such as control system failure, serious damage to the mesh belt, etc., professional maintenance personnel of the equipment manufacturer should be contacted for maintenance. Maintenance personnel will use professional testing tools and equipment to accurately diagnose faults and take corresponding maintenance measures.
5. Advantages
Multi-functional integration
To achieve integrated printing of plates and coils, one equipment to meet the printing needs of two different forms of materials, saving equipment procurement costs and floor space.
Efficient curing
UV curing speed is fast, which can greatly shorten the drying time of printed matter, improve production efficiency, and is suitable for mass production.
High printing quality
The ink or coating cured by UV has good wear resistance, corrosion resistance and adhesion, and the printing pattern is clear and colorful, which can effectively improve the product quality.
Energy saving and environmental protection
The UV curing process does not require high temperature drying, low energy consumption, and UV ink is more environmentally friendly than traditional ink, reducing environmental pollution.
6. The benefits of customer choice
Cost-effective
Reduce equipment investment and site occupation, and reduce production costs. Efficient production capacity and low scrap rate further improve the economic efficiency of the enterprise.
Product diversity
The ability to print on sheets and rolls provides enterprises with more product choices, meets the needs of different customers, and expands market share.
Quality assurance
The equipment is stable and reliable, and the printing quality is high, which helps the enterprise to establish a good brand image and enhance market competitiveness.
7. Industry application
Packaging industry
It used for the printing of packaging materials such as cartons, cartons, labels, etc., to improve the aesthetics of packaging and product added value.
Advertising industry
Production of billboards, light box films, posters and other advertising materials, bright colors, strong durability.
Electronics industry
Printing on the surface of circuit boards, electronic component shells, etc., the identification is clear and not easy to wear.
Decoration industry
Printing decorative plates, wallpapers, etc., enriching the patterns and colors of decorative materials.
8. Future development prospects
With the continuous improvement of the market's requirements for printing product quality and production efficiency, the market demand for the plate-coil integrated UV mesh belt machine ZLQ-1808 will continue to grow. In the future, the equipment will develop in the direction of intelligence and automation, such as the introduction of artificial intelligence technology to realize automatic fault diagnosis and intelligent parameter adjustment of equipment; Further improve the curing efficiency and printing quality, and develop new UV inks and curing technologies; Expand the application field, such as in the new energy, medical equipment and other industries to play a greater role in the printing of logos, for the development of the printing industry into the new vitality.
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