introductory:
In the field of industrial manufacturing, the application of UV curing technology has greatly improved production efficiency and product quality. With its innovative design and advanced performance, the ZLQ-1808G can process both sheet and coil materials, providing efficient curing solutions for multiple industries.
1. The core highlights of the equipment
(1) Technical principles
ZLQ-1808G uses high-intensity ultraviolet rays to instantly trigger the photoinitiator in the UV material to produce free radicals, which promotes the rapid cross-linking and curing of the material. This technology enables UV inks and UV glues to reach a stable curing state in a short period of time.
(2) Hardware advantages
Wide mesh belt
1800mm wide mesh belt can adapt to different sizes of plates and coils, reduce the production inconvenience caused by size limitations, and improve production flexibility.
Precise transmission
The high-precision transmission system ensures the smooth operation of the mesh belt, and the error is controlled within a very small range, so as to ensure the accurate position of the material in the curing process and avoid uneven curing caused by displacement.
Intelligent temperature control
Equipped with an advanced temperature control system, it can monitor and adjust the temperature of the curing area in real time to prevent the curing effect and material performance from being affected by too high or too low temperature.
(3) Key parameters
Curing speed
It can be flexibly adjusted in the range of 1-10 m/min to meet different production rhythms and process requirements.
Power configuration
According to the actual production demand, the power can be adjusted in a certain range to achieve energy saving and consumption reduction while ensuring the curing effect.、
2. Multi-industry application examples
(1) Printing and packaging industry
Label printing
After roll label printing, ZLQ-1808G fast curing uv ink. The high-speed curing speed can match the continuous production of the label printing machine, which can process several meters of label rolls per minute, ensuring that the label pattern is clear and durable, the color is bright, and the cured label is wear-resistant and scratch-resistant, and adapts to various harsh storage and use environments.
Box printing
For paper boxes, UV curing is carried out by the equipment after the printing is completed. The large-size mesh belt can easily carry packaging boxes of different specifications, and the gloss of the cured ink is improved, which enhances the visual appeal of the packaging box, and at the same time improves the adhesion fastness of the ink, which is not easy to fall off in the subsequent die-cutting, folding and other processing processes.
(2) Electronics manufacturing industry
Circuit board processing
After the solder mask ink is printed on the circuit board, it is cured by ZLQ-1808G. The precise transmission ensures that the circuit board does not deviate during the curing process, ensures the uniform curing of the solder mask, improves the insulation performance and reliability of the circuit board, and effectively reduces the defective rate.
Display assembly
In display production, UV glue is used to fix polarizers, encapsulate LCD panels, etc. The equipment quickly cures UV glue to ensure the assembly accuracy of the display, improve production efficiency, and meet the needs of large-scale production of the display.
(3) Furniture manufacturing industry
Sheet coating
Whether it is solid wood board or man-made board, after coating with uv paint, it is cured by ZLQ-1808G. The cured paint surface has high hardness, strong wear resistance, and the gloss can be adjusted according to the needs to improve the texture and aesthetics of the furniture. With a curing speed of several meters per minute, it can meet the requirements of efficient production of sheet metal production lines.
Edge banding treatment
When furniture edge banding, UV glue is used for the bonding of edge banding strips and boards. The equipment quickly cures the UV glue, so that the edge banding strip is firmly fitted, improves the quality of edge banding, reduces the phenomenon of glue opening, and ensures the overall quality of furniture.
3. In-depth analysis of application cases
(A) a label printing enterprise
Pain points
The original curing equipment is slow, unable to meet the growing demand for orders, and the curing effect is unstable, resulting in a high label rejection rate.
Solution
Introduce ZLQ-1808G board-coil integrated uv mesh belt machine. According to the process requirements of label printing, the curing speed is set to 8 m/min, and the appropriate UV lamp power is adjusted.
Results
The production efficiency has been increased by 3 times, the label rejection rate has been reduced from 8% to less than 2%, the product quality has been significantly improved, the company has successfully undertaken more large-scale orders, and the economic benefits have increased significantly.
(2) An electronic component manufacturer
Dilemma
In the assembly process of electronic components, UV glue cures for a long time, which affects the production schedule, and the uneven curing leads to the unstable performance of some products.
Countermeasures
ZLQ-1808G is used to optimize the curing parameters by using its precise transmission and intelligent temperature control functions.
Results
The production cycle has been shortened by 40%, the stability of product performance has been greatly improved, customer satisfaction has increased from 70% to 90%, and the company's competitiveness in the market has been significantly enhanced.
4. Precautions for use
Material matching
Reasonably adjust the curing parameters, such as speed, power and temperature, according to the characteristics of different sheets, coils and UV materials. For example, for thicker sheets or temperature-sensitive materials, the curing speed and temperature adjustment need to be appropriately reduced.
Environmental maintenance
Keep the working environment of the equipment clean and dry, and avoid dust, moisture, etc. from entering the curing area and affecting the curing effect. Regularly clean up the debris on the surface of the equipment and the mesh belt to ensure the normal operation of the equipment.
Equipment maintenance
Regularly check the aging degree of UV lamps and replace them in time; Cleaning and tensioning of the mesh belt; Add lubricating oil to the transmission parts to ensure the stable operation of the equipment and prolong the service life of the equipment.
With its excellent performance, the ZLQ-1808G integrated UV mesh belt machine provides an efficient and reliable curing solution for many industries. Through reasonable application and proper maintenance, it can help enterprises improve production efficiency, reduce costs, improve product quality, and occupy a dominant position in market competition.
Curing speed
It can be flexibly adjusted in the range of 1-10 m/min to meet different production rhythms and process requirements.
Power configuration
According to the actual production demand, the power can be adjusted in a certain range to achieve energy saving and consumption reduction while ensuring the curing effect.
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