introductory:
Nowadays, the pace of social development is accelerating, people's desire for personalized products is becoming stronger, and various industries are also in urgent need of more efficient and flexible production methods to cope with the rapidly changing market. The field of digital direct transfer (DTF) has become the key to breaking the game, and TY1200 DTF seems to be a revolutionary tool that came into being. Driven by the dual drive of consumption upgrading and industrial transformation, it is strongly integrated into social production and life with excellent performance and innovative design, which not only enhances the competitiveness of enterprises, but also provides strong support to meet the increasingly diverse personalized needs of the public.
1. What is DTF TY1200
DTF TY1200 is an advanced digital direct injection heat transfer equipment, which is mainly used to accurately print all kinds of patterns and texts to various fabrics, such as T-shirts, sweatshirts, canvas bags, etc., through special printing and transfer processes. It integrates precision mechanical manufacturing technology, advanced digital printing technology and innovative heat transfer technology to achieve small-batch, multi-variety, high-precision personalized customized production, and meet the market's demand for rapid response and diversified design.
2. The working principle
Pattern processing and transmission: The user first uses professional graphic design software to complete the design and editing of the pattern on the computer, and then transmits the designed pattern data to the control system of DTF TY1200 equipment through the data transmission line.
Ink jetting and printing: After receiving the pattern data, the equipment control system directs the printhead to accurately spray the special DTF ink onto the transfer film according to the pattern information. These inks contain a special composition of hot melt adhesives that form high-resolution patterns during the printing process.
Powder adhesion and curing: The printed transfer film enters the powder station and is evenly covered with a layer of hot melt adhesive powder. The excess powder is recovered, and the transfer film is then heated to melt the hot melt powder and bond firmly to the ink layer to form a pattern layer with good adhesion and flexibility.
Heat transfer process: The transfer film printed with the pattern is laminated with the target fabric and put into the heat transfer machine. Under certain temperature, pressure and time conditions, the pattern layer on the transfer film is melted by heat, transferred and firmly attached to the fabric, completing the entire heat transfer process.
3. How to use
Preparation: Check whether all parts of the device are normal, make sure that the ink and hot melt adhesive powder are sufficient, connect the computer and install the corresponding drivers and printing software.
Pattern design and typesetting: Use professional graphic design software (such as Adobe Illustrator, Photoshop, etc.) to create or modify patterns, set the size, resolution and other parameters according to actual needs, and then typeset to ensure that the pattern layout is reasonable.
Equipment parameter setting: Select the DTF TY1200 device in the printing software, and set the appropriate printing mode, printhead temperature, ink flow rate and other parameters according to the material, thickness and other characteristics of the transfer film and fabric.
Printing and transfer: Install the transfer film on the unwinding device of the machine, and click the print button to start printing. After the printing is completed, follow the equipment operation instructions for powder handling and thermal transfer operations, and pay attention to controlling the temperature, pressure and time of transfer printing.
4. How to maintain and repair
(1) Maintenance Daily cleaning
After daily use, clean up the dust, ink stains and residual powder on the surface of the equipment in time. Wipe the surface of the nozzle with a clean, soft cloth, but be careful not to touch the nozzle holes of the nozzle to prevent damage. Regular maintenance: add lubricating oil to the transmission parts of the equipment (such as belts and gears) every week to ensure the smooth operation of the equipment; Check the ink pipeline and powder delivery pipeline every month for blockages or leaks, and clean or replace them in time if there is any problem. Ink & Powder Management: Properly store ink and hot melt adhesive powders away from direct sunlight and high temperatures to prevent ink deterioration and powder agglomeration.
(2) Maintenance Common troubleshooting
When the equipment has printing quality problems (such as broken lines and color shifts), first check whether the printhead is blocked, and it can be cleaned through the inkhead cleaning function of the equipment. If there is no improvement after cleaning, the nozzle may need to be replaced. Professional maintenance: For mechanical failures (such as motor failures, damage to transmission components) and electrical failures (such as control system failures) of the equipment, it is recommended to contact the professional maintenance personnel of the equipment manufacturer for maintenance, and do not disassemble the equipment by yourself to avoid more serious damage.
5. Advantages of TY1200 DTF
High-precision printing: It can achieve ultra-high-resolution pattern printing, with clear details and bright colors, to meet the needs of high-end personalized customization.
Wide range of fabric adaptability: suitable for a variety of fabrics, including cotton, polyester, blending, etc., broadening the application range of the product.
Environmental protection and energy saving: Compared with the traditional printing and dyeing process, the ink and hot melt adhesive powder used in DTF TY1200 are environmentally friendly and non-toxic, and the energy consumption is low, which meets the requirements of sustainable development.
Rapid production: The equipment is easy to operate, the production process is relatively simple, and it can quickly complete the transformation from pattern design to finished products, improve production efficiency, and meet the needs of the market for rapid response.
6. The benefits of customer choice
Personalized customization: Customers can customize unique products according to their own creativity and needs to meet the trend of personalized consumption.
Cost-effective: For small batch orders, DTF TY1200 is produced in a lower cost, without high plate-making costs, and lowers the threshold for entrepreneurship and small businesses.
Quality assurance: The quality of printing and transfer is stable and reliable, the product is durable, not easy to fade and fall off, and improves customer satisfaction and product reputation.
7. Industry application
Clothing customization industry: used to customize all kinds of cultural shirts, team uniforms, fashion brand clothing, etc., providing innovative design and production methods for clothing enterprises to meet the needs of consumers for personalized clothing.
Advertising and promotional gifts industry: printing corporate logos, slogans and patterns on promotional gifts such as canvas bags, mugs, mouse pads, etc., to enhance the effect of brand promotion.
Home textile industry: add personalized patterns and designs to home textiles such as bedding, curtains, sofa covers, etc., to meet consumers' pursuit of personalized home decoration.
8. Future development prospects
With the growing demand of consumers for personalized products, the market prospect of digital direct injection heat transfer equipment such as DTF TY1200 is very broad. In the future, it will develop in the direction of higher precision, higher speed and more intelligence. On the one hand, the printing accuracy and color reproduction of the equipment will be further improved to meet the requirements of the high-end market for ultimate quality; On the other hand, the intelligent operation interface and automated production process will greatly improve production efficiency and reduce labor costs. In addition, with the increasingly stringent environmental protection requirements, more environmentally friendly and energy-saving inks and consumables will also continue to be developed to promote the application and popularization of DTF thermal transfer technology in more fields.
9. Recommend products of the same type
1.Eco Solvent Printer
2.Sublimation Printer
3.UV-DTF Printer
4.UV Flatbed Printer