introductory:
In the field of industrial production, the innovation of UV curing technology has brought new development opportunities to many industries. With its unique functional design, ZLQ-1808 can meet the UV curing needs of both sheet and coil, and is widely used in printing, electronics, building materials and other industries, significantly improving production efficiency and product quality.
1. The core advantages of the equipment
Efficient UV curing
ZLQ-1808 is equipped with high-power, long-life UV lamps, which can release specific wavelength ultraviolet rays, quickly trigger the photochemical reaction of UV coatings, inks, glues, etc., and cure instantly, greatly shortening the processing cycle. In the printing industry, for example, where traditional drying methods take hours, ZLQ-1808 cures in minutes.
Dual-purpose design of plate and coil
The innovative design of this equipment can seamlessly connect the processing process of sheet and coil through a convenient switching device. Whether it is a large-format advertising board or a continuous packaging roll, it can be accurately positioned and conveyed to ensure uniform curing and meet diversified production needs.
Precise conveying system
High-precision mesh belt drive, with stable motor drive and advanced tension control system, to ensure smooth material conveying, avoid offset, wrinkles. In the production of circuit boards in the electronics industry, it can ensure the accurate curing of the circuit and improve the yield rate.
2. The application in the printing industry
Packaging and printing
After the printing of various packaging boxes and bags is completed, the UV ink is quickly cured by ZLQ-1808, the color is more vivid and durable, the wear resistance is improved, and the visual effect and protective performance of the packaging are effectively enhanced. During operation, the printed packaging material enters the equipment at a uniform speed through the mesh belt, and the UV lamp works instantaneously, and directly enters the subsequent die-cutting and binding processes after curing, and the production efficiency is greatly improved.
Label printing
Label printing requires high precision and speed, ZLQ-1808 can quickly cure UV ink, ensure clear label patterns, stable colors, and do not affect the flexibility and stickiness of labels. In continuous roll label printing, the precise conveying of the equipment can avoid label deformation and misalignment, and improve production quality and efficiency.
3. Application in the electronics industry
Circuit board manufacturing
In circuit board production, solder mask inks and character inks need to be cured quickly and uniformly. ZLQ-1808 can adjust the curing parameters according to the material and ink characteristics of the circuit board to ensure that the ink is fully cured, and improve the insulation, corrosion resistance and electrical performance of the circuit board. During production, the circuit board passes smoothly through the equipment with the mesh belt, and enters the detection link after the curing is completed, which effectively reduces the defective rate.
Display manufacturing
UV glue is used for display assembly, ZLQ-1808 can quickly cure glue to ensure that LCD panels, polarizers and other components are tightly fitted, and improve the assembly accuracy and stability of display screens. On high-volume display production lines, the machine's efficient curing capabilities can shorten cycle times and meet the high demand for displays.
4. The application in the building materials industry
Plate surface treatment
Architectural decoration boards such as wood veneer, metal gusset plates, etc., can form a hard, wear-resistant and weather-resistant coating by ZLQ-1808 curing uv paint, which can improve the aesthetics and service life of the board. The sheet enters the equipment through the mesh belt, and the UV paint is instantly cured under ultraviolet irradiation, eliminating the need for a long drying wait, speeding up the production rhythm.
Coil coating
In the production process of waterproof membrane and color steel plate coil, ZLQ-1808 curing uv coating is used to enhance the waterproof and anti-corrosion performance of the coil. The continuous coil passes through the equipment at a uniform speed to achieve efficient and continuous curing operations, and improve the production efficiency and quality stability of the coil.
5. Application case analysis
A packaging and printing enterprise
Before the introduction of ZLQ-1808, the production efficiency was low and the ink drying time was long, which affected the delivery of orders. After its introduction, the UV ink is cured instantly, the production speed is increased by 50%, the printing quality is improved, customer satisfaction is greatly increased, and the business volume of the enterprise has increased significantly.
An electronics manufacturing company
In the production of circuit boards, the original curing equipment leads to a high rate of defective products. After adopting ZLQ-1808, through precise control of curing parameters and stable transportation, the defective product rate is reduced by 30%, and the production efficiency is increased by 40%, which effectively reduces production costs and enhances market competitiveness.
6. Application precautions
Material compatibility
Before use, it is necessary to test the compatibility of the material with UV coatings, inks and glues to ensure the curing effect. Different materials absorb and react differently to UV rays, which may affect the curing quality.
Environmental conditions
The equipment should be installed in a well-ventilated environment with suitable temperature and humidity. Poor ventilation can lead to ozone build-up, which can affect operator health and equipment performance; Inappropriate temperature and humidity will affect the speed and effect of UV curing reaction.
Equipment maintenance
Regularly clean the UV lamp, mesh belt and the inside of the equipment, and check the transmission parts and electrical system. Replace the aging lamp in time to ensure the stability of ultraviolet intensity and ensure the stable operation and curing effect of the equipment.
The ZLQ-1808 has shown excellent application value in many industries. Through reasonable application and careful maintenance, it can optimize the production process, reduce costs, improve product quality, help enterprises stand out in the fierce market competition, and promote the technological progress and development of the industry.
7. Recommendation of the same type of products